Omron

Omron is a global manufacturer specializing in factory automation and control solutions including programmable logic controllers (PLCs), machine automation controllers, human-machine interfaces (HMIs), servo systems, sensors, safety devices, and industrial robots. PLC Direct supplies Omron PLC components and automation hardware supporting existing Omron control systems across industrial applications. Our Omron collection serves customers sourcing replacement parts, legacy components, and production hardware to maintain operational continuity in installed Omron automation environments. 

Why Choose Omron: Integrated Automation and Machine Control

Omron specializes in machine automation controllers, sensor technology, and integrated control platforms alongside programmable logic controllers, providing comprehensive solutions for manufacturing automation and intelligent machinery. Omron PLC systems span compact micro controllers, modular automation platforms, machine automation controllers with motion control, human-machine interfaces, and safety systems designed for Industry 4.0 integration and IoT connectivity.

Omron automation systems are commonly deployed in:

• Automotive assembly and component manufacturing
• Packaging and food processing machinery
• Electronics assembly and semiconductor equipment
• Pharmaceutical production and medical device manufacturing
• Material handling and warehouse automation
• Printing and converting equipment
• Textile machinery and apparel manufacturing
• Industrial robotics and automated production lines

This broad industrial adoption reflects Omron's integration of programmable control, motion technology, vision systems, and safety functions designed for machine builders, OEMs, and manufacturers requiring precise automation, synchronized control, and operational intelligence.

Omron Products and Solutions

Omron organizes its factory automation portfolio around programmable logic controllers, machine automation controllers, human-machine interfaces, motion control systems, sensors, safety components, and industrial robots. The Omron collection at PLC Direct focuses on hardware supporting installed Omron systems for maintenance, replacement, and lifecycle continuity.

Omron Product Families

Omron products commonly supported include:

• Sysmac NJ Series Machine Automation Controllers: High-performance controllers with NJ1 entry-level models (5MB memory, 4 servo axes, 192 EtherCAT nodes), NJ3 expanded models (4-8 axis motion control), NJ5 advanced controllers with database connectivity and OPC UA, built-in EtherCAT and EtherNet/IP ports, IEC 61131-3 programming language support, PLCopen motion control function blocks, Sysmac Studio integrated development environment for logic/motion/HMI/vision programming, and synchronized control of all machine devices with sub-microsecond precision
• Sysmac NX Series Machine Automation Controllers: Modular controllers including NX1P2 brick-style all-in-one units (100-200 I/O, up to 8 axes control, 1.5MB memory, 24 digital I/O points, built-in EtherCAT and EtherNet/IP), NX102 scalable models (up to 1000 I/O, 12 motion axes, OPC UA capability), NX5 high-performance controllers, NX7 highest-performance CPUs with AI controller variants for edge anomaly detection and SQL database versions for direct database access, and EtherCAT I/O coupler modules for distributed I/O configurations
• CJ2 Series Omron PLC: Modular programmable controllers with CJ2M compact models featuring 40 ns LD instruction execution time, built-in EtherNet/IP port (CJ2M-CPU3x models), program capacity from 5K to 60K steps (CJ2M-CPU31 to CJ2M-CPU35), 32K words data memory, optional Pulse I/O modules for 4-axis positioning control with 1 ms pulse control cycle, USB programming port, RS-232C/RS-422A/485 serial option boards, and compatibility with all existing CJ1 power supply and I/O units
• CJ1 Series Controllers: Legacy modular Omron PLC systems including CJ1M basic models, CJ1G general-purpose controllers, CJ1H high-performance CPUs with redundant configurations, program memory from 5K to 60K steps, 2560 I/O points maximum, USB and serial communication ports, and extensive special function module support for motion control, networking, and data handling
• CP Series Omron Micro PLC: Compact controllers including CP2E network-type models (14 to 60 I/O points, dual Ethernet ports, Modbus TCP Server/Client support, RS-232C/485 option boards, analog I/O expansion, up to 180 individual I/O points with expansion modules, function block programming capabilities, enhanced environmental ratings -20°C to 55°C), CP1E entry-level PLCs (up to 160 I/O with expansion, USB programming port), CP1L cost-effective controllers with LCD operation panel options, and CP1H advanced compact PLCs with built-in analog I/O and positioning functions
• CS1 Series High-End Controllers: Large-scale programmable controllers with duplex redundant CPU configurations for high-reliability applications, multiple CPU options with program memory up to 250K steps, 2560 I/O points per PLC, Controller Link and Ethernet network capability, process control functions, and extensive special function units for motion, temperature control, and communications
• NS Series HMI: Human-machine interface displays including NS10 (10.4" high-definition TFT color LCD, 640×480 resolution, built-in Ethernet, 24 VDC), NS8 (8.4" TFT display, 640×480 resolution, RS-232C ports, Ethernet connectivity, 60MB memory), and various size options from 5.7" to 15" with color touchscreen operation, data logging, and recipe management capabilities
• NA Series HMI: Advanced human-machine interfaces with NA5 wide-screen models (12.1" display, 1280×800 resolution, 24-bit color, multi-touch operation, built-in Ethernet and USB), programmable terminal functionality, Sysmac Studio integration for unified HMI/PLC development, video recording, data logging, and support for multiple PLC protocols
• NB Series HMI: Compact touchscreen displays including NB7W (7" WVGA 800×480 resolution, Ethernet + USB host, TFT color display) and NB5Q (5" QVGA display) models for cost-effective visualization, direct PLC connection, recipe functions, and alarm history management
• G5 Series Servos: AC servo systems with high-resolution encoders (20-bit to 23-bit absolute), advanced tuning functions, EtherCAT communication, position/speed/torque control modes, built-in safety functions (STO), vibration suppression, and compatibility with NJ/NX machine automation controllers for synchronized multi-axis motion
• 1S Series Servos: Compact servo amplifiers and motors for single-axis applications, simple pulse train position control, analog speed/torque control, power ratings from 50W to 5kW, and standalone operation or network integration
  R88A Servo Amplifiers: Legacy servo drive systems with position control via pulse train command, analog voltage control for speed/torque, various power ratings, encoder feedback options, and compatibility with earlier Omron PLC generations
• ZEN Programmable Relays: Micro programmable logic relays with LCD programming, relay/timer/counter functions, compact 70mm×90mm form factor, up to 20 I/O points, and ladder logic programming for simple automation applications

Omron Products Available on PLC Direct

Omron products available through PLC Direct's collection include:

• Sysmac NJ series CPUs (NJ301, NJ501 models), EtherCAT I/O modules, power supplies
• Sysmac NX series controllers (NX1P2, NX102 models), NX I/O units, EtherCAT couplers, safety I/O modules
• CJ2M series CPUs (CJ2M-CPU31 through CPU35), Pulse I/O modules, serial option boards
• CJ1 series CPUs (CJ1M, CJ1G, CJ1H variants), I/O units (CJ1W-ID, CJ1W-OD, CJ1W-OC), special function modules
• CP2E Omron micro PLC CPUs (E-type, N-type, S-type), expansion I/O units, analog option boards
• CP1E/CP1L/CP1H compact PLC CPUs, expansion units, communication adapters
• CS1 series CPU modules, power supplies, I/O cards, special function units
• NS series HMI displays (NS10, NS8 models), communication cables, mounting brackets
• NA series touchscreen HMIs (NA5 models), programming software, accessories
• NB series displays (NB7W, NB5Q models), connection cables
• G5 servo amplifiers and motors with various power ratings and encoder configurations
• 1S series compact servos, R88A legacy servo drives
• Ethernet communication modules, EtherNet/IP units, DeviceNet interfaces
• Analog I/O modules (CJ1W-AD, CJ1W-DA), temperature input units, high-speed counter modules
• Safety units, relay output modules, transistor output modules
• Programming cables, memory cards, battery units (CJ1W-BAT01), and connection accessories

These products are sourced for repair, replacement, and lifecycle support of existing Omron automation systems.

Lifecycle Support for Omron Automation Systems

PLC Direct supports Omron industrial automation systems by supplying inventory-backed hardware across multiple stages of the system lifecycle. Our focus centers on helping customers maintain operational continuity within existing Omron PLC and machine automation environments.

Lifecycle-focused support includes:

• Omron PLC inventory supporting currently deployed Sysmac NJ/NX, CJ2M, and CP series controllers
• Components for maintaining earlier Omron installations, including legacy CJ1, CP1, CS1, and discontinued controller modules
• Select discontinued Omron parts available based on stock and sourcing capability
• Servo systems, HMI displays, I/O modules, and communication units in various configurations

Additional support may include:

• Stock-backed availability to support replacement needs
• Assistance with locating difficult-to-source legacy components
• Support with part number identification and compatibility verification
• 1-year warranty coverage on supplied products

PLC Direct supplies Omron industrial automation hardware for replacement and maintenance purposes and does not provide system design, programming, or integration services.